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Custom Aluminum Extrusion Services

Get precision aluminum extrusion services online for prototypes and production parts, ensuring reliability for demanding industries.

Standard Aluminum Extrusion Profiles

Custom aluminum extrusion profiles can be shaped into any 2D cross-section. However, there are also several standard profiles, such as extruded aluminum bars and channels in various forms, that are well-suited for a wide range of projects.

aluminum extrusion page standard aluminum extrusion profiles

Standard profiles consist of:

Thermosets

Custom Aluminum Extrusion Profiles

GS Proto provides precision-cut custom extrusion profiles, ideal for prototypes and small batches. We offer design flexibility and supply intricate profiles across various industries.

Aluminum Channels
We manufacture custom aluminum channels with precision, combining advanced extrusion technology to meet diverse application needs.
Extruded Aluminum
Our extrusion process shapes aluminum into durable, high-performance profiles tailored for various industries.
Aluminum Trim
Designed for both durability and aesthetics, our aluminum trims provide a sleek, resilient finishing touch for any application.

Custom Aluminum Extrusion, Fast & Precise

Get high-quality aluminum profiles tailored to your needs. Upload your design today!

Our Custom Aluminum Extrusions Factory

Precision-crafted aluminum extrusions tailored for your prototyping and production needs.

Aluminum Extrusion Parts Gallery

Explore our aluminum extrusion parts gallery, showcasing precision-engineered profiles for various applications. Each part is crafted for durability, accuracy, and superior performance.

Extrusion-Ready Aluminum Alloys

alloy 6061

Alloy 6061

6061 aluminum offers excellent weldability, toughness, and corrosion resistance, making it ideal for automotive, marine, and electronic applications.

Price: $

Build Time: 7-10 business days
Color:  Metallic silver

Surface: Polishing, brushing, anodizing, powder coating, nickel plating, fluoropolymer coating, electrophoretic coating, passivation, etc.

alloy 6063

Alloy 6063

6063 alloy is heat-treatable and cost-effective, offering superior corrosion resistance and strength. With a finer grain than 6061, it provides excellent finishing quality, making it ideal for heat sinks, trims, and architectural applications.

Price: $

Build Time: 7-10 business days
Color:  Metallic silver

Surface: Polishing, brushing, anodizing, powder coating, nickel plating, fluoropolymer coating, electrophoretic coating, passivation, etc.

alloy 7075

Alloy 7075

7075 is often used in aircraft and aerospace applications. This alloy boasts good fatigue strength and average machinability, but may have less corrosion resistance.

Price: $

Build Time: 7-10 business days
Color:  Metallic silver

Surface: Polishing, brushing, anodizing, powder coating, nickel plating, fluoropolymer coating, electrophoretic coating, passivation, etc.

alloy 1100

Alloy 1100

The purest aluminum alloy, 1100, offers exceptional corrosion resistance, high thermal conductivity, and excellent workability, making it ideal for chemical equipment and kitchenware.

Price: $

Build Time: 7-10 business days
Color:  Metallic silver

Surface: Polishing, brushing, anodizing, powder coating, nickel plating, fluoropolymer coating, electrophoretic coating, passivation, etc.

Post-Machining Solutions for Aluminum Profiles

Post-machining enhances aluminum profiles by refining dimensions, improving surface quality, and ensuring precise fit for specific applications. From CNC milling to drilling and tapping, these processes optimize performance and functionality.

Post-Machining Surface Texture Description Application
Cutting Smooth Cuts aluminum profiles to precise lengths with minimal edge roughness. Structural Components, Automotive
Drilling Smooth to Rough Creates holes of various diameters with precise depth and spacing. Mechanical Assemblies, Fixtures
Milling Textured, Smooth Removes material to achieve desired shapes and dimensions. Custom Parts, Automotive Components
Turning Smooth Shapes aluminum by rotating the material against a cutting tool. Shafts, Cylindrical Parts
Grinding Smooth to Rough Smoothens and finishes surface imperfections, creating a fine finish. Precision Parts, Tooling
Boring Smooth Enlarges existing holes with high precision. Industrial Machinery, Aerospace
Tapping Threaded Cuts internal threads into drilled holes for fastening. Assemblies, Automotive Components
Deburring Smooth Removes sharp edges and burrs left from previous machining processes. Final Product Finishing, Metal Parts

Aluminum Extrusion Equipment Inventory

Equipment/Brand Model/Dimension Quantity
Aluminum Extrusion Press (SaiFu) 500T 1 unit
Aluminum Extrusion Press (SaiFu) 800T 1 unit
Aluminum Extrusion Press (SaiFu) 1200T 1 unit
Aluminum Extrusion Press (SaiFu) 1500T 1 unit
Aluminum Extrusion Press (SaiFu) 2500T 1 unit
Aluminum Extrusion Press (SaiFu) 5000T 1 unit
Spark Machine (Taiyi) 800×600×450 4 units
Wire Cut EDM (Special Line Cutting) 630×500 4 units
CNC Machining Center (Taigong) 850×455×520 3 units
CNC Machining Center (Shengling) 2000×1400×800 2 units
 
aluminum extrusion page common extrusion applications

Common Extrusion Applications

Aluminum extrusions are widely used in heavy industry, aerospace, and the food sector. Common types include extruded aluminum heatsinks, as well as profiles for tracks, frames, and rails.

Why Choose Us

Precision & Quality

ISO 9001 certified, GS Proto delivers durable, high-precision aluminum extrusions.

Rapid Turnaround

We cut lead times by 50% with fast quotes and quick delivery.

Tailored Solutions

Tailored aluminum profiles made with precision to fit your needs.

Fast, Reliable Delivery

We handle sourcing, logistics, and shipping for hassle-free delivery.

What Are Custom Aluminum Extrusions?

aluminum extrusion page what are custom aluminum extrusions

GS Proto excels in providing high-precision custom aluminum extrusions tailored to meet specific application needs, delivering profiles with consistent cross-sections in various lengths. Our solutions are ideal for industries requiring performance beyond standard extrusion capabilities.

Key Services:

  • Extrusion Methods: Utilizing both direct and indirect extrusion processes for optimal results.
  • Tailored Profiles: Custom profiles created to meet exact design specifications.
  • Post-Processing: Heat treatment, straightening, and precision machining to enhance durability.
  • Finishing Options: A range of finishes to improve corrosion resistance, aesthetics, and strength.

How to Work with GS Proto

To work with us, simply share your project details, and our team at GS Proto will guide you through every step—from design and customization to fast delivery of your high-quality aluminum extrusions.

1
Upload CAD Design
Submit your CAD files and request for quote. Our team handles all file types, for a smooth start to your project.
2
Quote and DFM Analysis
Get a detailed quote and a DFM analysis report for optimal part production feasibility.
3
Order Confirmation
Once you're satisfied with the DFM report and quote, confirm the order to begin production.
4
Start Production
On order confirmation, production begins. Throughout the process, we’ll keep you updated on progress

Reliable Aluminum Extrusion Services

From prototypes to mass production, we deliver precision-extruded aluminum parts. Start your project now!

FAQs on GS Proto's Aluminum Extrusion Services

Why choose GS Proto over a dedicated extrusion company?

GS Proto specializes in low-volume manufacturing, making us the ideal choice for small to medium-sized orders that traditional extrusion companies may not accommodate.

What are the advantages of GS Proto’s aluminum extrusion?

Our aluminum extrusions combine high strength and rigidity, making them suitable for demanding applications. We offer precise tolerances, various finishing options, and flexible customization to enhance both performance and aesthetics.

What factors affect the cost of aluminum extrusion?

Cost is influenced by factors such as labor, die and tooling expenses, surface finishing, production volume, and post-processing. At GS Proto, we optimize these elements to deliver cost-effective solutions tailored to your needs.

Can I choose a specific aluminum alloy?

Yes. We commonly work with 6061, 6063, 7075, and 1100 alloys, known for their high corrosion resistance and strength. If you require a different alloy, we will assess its feasibility and provide a customized quotation.

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