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New Product Introduction Solutions
Bringing a new product to market requires speed, precision, and seamless execution. Our New Product Introduction (NPI) services streamline the transition from prototype to production, ensuring high-quality manufacturing and rapid delivery.
- Strict quality control ensures precision and consistency.
- Seamless scaling from prototype to mass production.
- Expert support with DFM analysis and design optimization.
- Rapid prototyping enables fast, low-volume production.
Our Key NPI Capabilities
Optimized Design & Material Selection
GS Proto ensures your parts are manufacturable and cost-effective with expert design and material guidance:
- Free DFM & Feasibility Analysis – Optimize part structure for efficient production and reduced lead times.
- Material Selection – Choose from metals, plastics, and composites tailored to performance needs.
- Process Recommendation – Identify the best manufacturing method for precision, cost, and scalability.
- Tolerance & Surface Finish Optimization – Balance tight tolerances and surface treatments for function and aesthetics.
- Cost & Production Efficiency – Minimize waste and production costs without compromising quality.
Rapid Prototyping
- CNC Machining – Produces precise, high-quality metal and plastic prototypes with tight tolerances.
- 3D Printing – Fast and cost-effective for complex geometries using SLA, SLS, SLM, and MJF technologies.
- Vacuum Casting – Ideal for small-batch plastic prototypes with properties similar to injection-molded parts.
- Sheet Metal Fabrication – Quick turnaround for metal prototypes, including enclosures and brackets.
- Injection Molding (Rapid Tooling) – Low-volume mold production for testing before mass manufacturing.
Bridge Production
GS Proto provides flexible bridge production solutions to smoothly transition from prototyping to mass manufacturing:
- Low-Volume CNC Machining – Cost-effective precision parts for pilot runs and market testing.
- Short-Run Injection Molding – Rapid tooling for small-batch plastic parts with production-grade quality.
- Vacuum Casting – Scalable small-batch production with properties similar to injection-molded parts.
- Sheet Metal Fabrication – Quick turnaround for structural and functional metal components.
- Flexible Supply Chain – Agile manufacturing to meet demand fluctuations before full-scale production.
Mass Production
GS Proto delivers efficient, high-quality mass production services. Using advanced machinery and scalable processes, we manage large production runs while maintaining precision.
Our high-capacity equipment can handle up to 100,000 parts per month, depending on the complexity. We specialize in CNC machining, injection molding, die casting, and more to meet diverse manufacturing needs.
- CNC Machining – Capable of producing up to 50,000 parts per month with tight tolerances.
- Injection Molding – Fast mold turnaround (1-3 weeks) for high-volume plastic production (up to 100,000 units).
- Die Casting – High-volume metal parts production, suitable for automotive and aerospace (up to 500,000 parts).
- Stamping & Fabrication – Fast and accurate stamping for metal components (up to 200,000 units/month).
- Assembly & Packaging – Full assembly and packaging services to meet large orders.
Reliable Quality & Seamless Delivery
GS Proto ensures every part meets the highest quality standards while maintaining efficient supply chain management:
- Strict Quality Control – Comprehensive inspections using CMM, optical measurement, and other advanced tools.
- Industry Compliance – Certified processes adhering to ISO, QMS, and EMS standards for reliability.
- Material & Process Traceability – Full documentation to ensure consistency and accountability.
- Optimized Logistics – Streamlined shipping solutions for on-time global delivery.
- Scalable Production – Flexible capacity to handle both low and high-volume demands seamlessly.
GS Proto NPI Process
GS Proto’s NPI process ensures a smooth transition from concept to mass production. Through expert analysis, prototyping, and rigorous validation, we help bring your product to market efficiently.
Step 1:
Concept & Feasibility
Evaluate design viability with DFM analysis and expert insights.
Step 2:
Prototyping & Testing
Rapid prototyping to validate functionality and manufacturability.
Step 3:
Pilot Production
Small-batch production to identify potential issues before scaling.
Step 4:
Mass Production
Streamline processes for full-scale manufacturing with strict quality control.
Launch Your New Product with Confidence
From prototype to production, we ensure a smooth introduction. Get started today!
Materials Selection for NPI
Aluminum
Lightweight yet durable, aluminum offers excellent machinability and corrosion resistance. Perfect for aerospace and automotive applications, our CNC milling service delivers precision-engineered aluminum parts to meet your exact specifications.
Surface: Polishing, brushing, anodizing, powder coating, nickel plating, fluoropolymer coating, electrophoretic coating, passivation, etc.
Price: $
Build Time: 3-10 business days
Stainless Steel
Known for its excellent corrosion resistance, strength, and durability, stainless steel is ideal for medical, aerospace, and industrial applications.
Color : Silver-gray with a natural sheen
Surface :Polishing, brushing, passivation, electropolishing, black oxide coating, powder coating, PVD coating, sandblasting, etc.
Price : $$
Build Time: :7-12 business days
Steel
A strong and versatile material with high durability, steel is widely used in industrial, automotive, and structural applications.
Color: Silver-gray
Surface: Polishing, brushing, passivation, black oxide coating, zinc plating, nickel plating, powder coating, electrophoretic coating, etc.
Price: $$
Build Time: 7-12 business days
Brass
A corrosion-resistant alloy with excellent machinability, brass is widely used in precision instruments, fittings, and decorative applications.
Color: Gold-like yellow
Surface: Polishing, brushing, passivation, nickel plating, chrome plating, tin plating, gold plating, etc.
Price: $$
Build Time: 7-12 business days
Copper
Known for its excellent electrical and thermal conductivity, copper is ideal for electrical components, heat exchangers, and precision engineering applications.
Color: Reddish-brown, with potential patina over time
Surface: Polishing, brushing, passivation, nickel plating, tin plating, silver plating, gold plating, etc.
Price: $$$
Build Time: 10-15 business days
Bronze
A strong and wear-resistant alloy with excellent corrosion resistance, bronze is ideal for bearings, marine parts, and industrial applications.
Color: Reddish-brown
Surface: Polishing, brushing, passivation, tin plating, nickel plating, black oxide coating, etc.
Price: $$$
Build Time: 7-12 business days
Titanium
Known for its exceptional strength, corrosion resistance, and biocompatibility, titanium is widely used in aerospace, medical, and high-performance engineering applications.
Color: Metallic silver-gray
Surface: Polishing, anodizing, passivation, bead blasting, nitriding, PVD coating, fluoropolymer coating, etc.
Price: $$$$
Build Time: 10-15 business days
Magnesium
Extremely lightweight yet strong, magnesium is perfect for aerospace, automotive, and electronics applications requiring high strength-to-weight ratios.
Color: Light gray with a matte or metallic finish
Surface: Polishing, anodizing, chromate conversion coating, passivation, powder coating, fluoropolymer coating, etc.
Price: $$$
Build Time: 10-15 business days
PMMA (Acrylic)
A lightweight and highly transparent plastic, PMMA offers excellent optical clarity, weather resistance, and good machinability, making it ideal for display panels, lenses, and signage.
Color: Transparent, white, black, or custom-dyed
Surface: Smooth machined finish, polishing, sanding, vapor smoothing, painting, etc.
Price: $$
Build Time: 5-7 business days
ABS
A lightweight and impact-resistant thermoplastic, ABS offers good machinability and is widely used in prototyping, consumer products, and automotive applications.
Color: Natural white, black, or custom-dyed
Surface: Smooth machined finish, sanding, painting, vapor smoothing, electroplating, etc.
Price: $
Build Time: 5-7 business days
PC (Polycarbonate)
A strong and impact-resistant thermoplastic, PC offers excellent transparency, heat resistance, and durability, making it ideal for protective covers, lenses, and mechanical components.
Color: Transparent, black, or custom-dyed
Surface: Smooth machined finish, sanding, polishing, vapor smoothing, painting, etc.
Price: $$
Build Time: 5-7 business days
PEEK
A high-performance thermoplastic with exceptional mechanical strength, heat resistance, and chemical resistance, making it ideal for aerospace, medical, and automotive applications.
Color: Natural beige, black
Surface: Smooth machined finish, polishing, sandblasting, annealing, coating options available
Build Time: 7-10 business days
PTFE (Teflon)
Known for its exceptional chemical resistance, low friction, and high-temperature tolerance, PTFE is ideal for applications in aerospace, medical, and electrical industries.
Color: White, off-white
Surface: As-fabricated, grinding, polishing available
Build Time: 6-10 business days
PA (Nylon)
A tough and impact-resistant engineering plastic with good wear resistance and self-lubricating properties, commonly used in gears, bushings, and structural components.
Color: White, black, natural
Surface: Smooth machined finish, polishing, sandblasting
Price: $$ (Medium)
Build Time: 5-7 business days
PP (Polypropylene)
A lightweight and flexible plastic with excellent chemical resistance and impact strength, commonly used in medical, automotive, and industrial applications.
Color: White, translucent, black
Surface: Smooth machined finish, polishing
Price: $$
Build Time: 7-10 business days
POM
A strong and wear-resistant engineering plastic with excellent dimensional stability and low friction, widely used in gears, bearings, and precision mechanical parts.
Color: White, black, natural
Surface: Smooth machined finish, polishing, sandblasting
Price: $$
PE (Polyethylene)
A lightweight and flexible plastic with excellent chemical resistance and low friction, commonly used in food processing, medical, and industrial applications.
Color: White, black, natural
Surface: Smooth machined finish, polishing
Price: $
Build Time: 5-7 business days
HDPE (High-Density Polyethylene)
A strong, lightweight plastic with excellent impact resistance and chemical stability, ideal for industrial, medical, and food-grade applications.
Color: White, black, natural
Surface: Smooth machined finish, polishing
Price: $$
Build Time: 7-10 business days
HIPS (High Impact Polystyrene)
A lightweight and impact-resistant plastic with good machinability, commonly used for prototypes, packaging, and enclosures.
Color: White, black, natural
Surface: Smooth machined finish, polishing
Price: $$
Build Time: 7-10 business days
LDPE (Low-Density Polyethylene)
A flexible and lightweight plastic with excellent impact resistance and chemical stability, ideal for containers, liners, and soft-touch components.
Color: Translucent, white, black, natural
Surface: Smooth machined finish, limited polishing
Price: $$
Build Time: 7-10 business days
PBT (Polybutylene Terephthalate)
A strong, stiff, and chemically resistant thermoplastic with excellent electrical insulation properties, ideal for automotive and electronic components.
Color: White, black, natural, various custom colors
Surface: Smooth machined finish, limited polishing
Price: $$
Build Time: 7-10 business days
PPA (Polyphthalamide)
A high-performance thermoplastic with excellent mechanical strength, heat resistance, and chemical stability, ideal for automotive, aerospace, and industrial applications.
Color: Natural, black, various custom colors
Surface: Smooth machined finish, limited polishing
Price: $$
Build Time: 7-10 business days
PAI (Polyamide-imide)
An ultra-high-performance thermoplastic known for its exceptional mechanical strength, thermal stability, and wear resistance, making it ideal for aerospace, automotive, and industrial applications.
Color: Natural amber, black
Surface: Smooth machined finish, limited polishing
Price: $$$
Build Time: 7-10 business days
PET (Polyethylene Terephthalate)
A strong, lightweight, and wear-resistant plastic with excellent dimensional stability and low moisture absorption, commonly used in food packaging, electronics, and mechanical components.
Color: Transparent, white, black
Surface: Smooth machined finish, polishing available
Price: $$
Build Time: 5-10 business days
PPS (Polyphenylene Sulfide)
A high-performance engineering plastic known for its excellent chemical resistance, thermal stability, and mechanical strength, making it ideal for aerospace, automotive, and electronic components.
Color: Natural (beige), black
Surface: Smooth machined finish, polishing available
Price: $$$
Build Time: 5-10 business days
PS (Polystyrene)
A lightweight and rigid plastic with good machinability, commonly used for prototyping, packaging, and insulation applications.
Color: Transparent, white, black, various colors available
Surface: Smooth machined finish, polishing available
Price: $
Build Time: 5-10 business days
PVC (Polyvinyl Chloride)
A durable and versatile plastic with excellent chemical resistance, commonly used for industrial, construction, and electrical insulation applications.
Color: White, gray, black, various colors available
Surface: Smooth machined finish, polishing available
Price: $
Build Time: 5-10 business days
UPE
A durable plastic known for its excellent wear resistance, low friction, and high impact strength, making it ideal for industrial and medical applications.
Color: White, black, natural
Surface: Smooth machined finish, polishing available
Price: $$
Build Time: 5-10 business days
Bakelite
A rigid, heat-resistant, and electrically insulating material, making it ideal for electrical components, mechanical parts, and tooling applications.
Color: Brown, black, reddish-brown
Surface: Smooth machined finish, matte texture
Price: $$
Build Time: 5-10 business days
Surface Finishes for NPI
For NPI projects, GS Proto offers a wide range of surface finishes to enhance the functionality and appearance of prototypes, ensuring they meet both aesthetic and performance requirements. These finishes include precision polishing, anodizing, coating, and more, tailored to specific industry standards.
| Surface Finish | Color | Description | Materials |
|---|---|---|---|
As-Machined
| N/A | Parts are left with visible tool marks from the machining process. | Metals, Plastics |
Anodizing
| Clear, Black, Custom | Electrochemical process that adds a corrosion-resistant oxide layer. | Aluminum |
Sand Blasting
| Matte Gray | Creates a smooth, matte texture by blasting the surface with abrasives. | Metals, Plastics |
Powder Coating
| Custom Colors | Durable, uniform color coating applied via electrostatic spraying. | Metals |
Electropolishing
| Shiny Metal | Electrochemical polishing for a smooth, bright finish with reduced roughness. | Stainless Steel, Aluminum |
Brushing
| Metallic | Satin finish with visible brush marks that create a uniform grain. | Metals |
Polishing
| High Gloss | Buffing process that produces a mirror-like, reflective finish. | Metals, Plastics |
Electroplating
| Silver, Gold, Nickel | Adds a thin layer of another metal for enhanced durability and appearance. | Steel, Copper, Brass |
Black Oxide
| Black | Dark, mild corrosion-resistant coating for steel and stainless steel. | Steel, Stainless Steel |
Passivation
| N/A | Chemical treatment that improves corrosion resistance, particularly for stainless steel. | Stainless Steel |
Heat Treatment
| N/A | Controlled heating and cooling process to modify material properties like hardness. | Steel, Aluminum, Titanium |
Our NPI Quality Control
GS Proto adheres to key industry certifications, including ISO 9001, ISO 13485, IATF 16949, ISO 14001, and D-U-N-S® Registered. These certifications ensure that we meet the highest quality management standards, support environmental sustainability, and comply with specific requirements for the medical, automotive, and aerospace industries.
We use advanced inspection tools such as CMM (Coordinate Measuring Machines), X-ray, and 3D laser scanners to guarantee the highest precision. These tools ensure that each part is thoroughly checked for dimensional accuracy, surface finish, and structural integrity before reaching our customers.
All materials used in production are certified to meet industry standards, including ASTM, ISO, and others specific to aerospace, medical, and automotive industries. Our materials are verified for performance, durability, and compliance to ensure they meet the most stringent quality and safety requirements.
What is NPI in Manufacturing?
NPI is a structured process that takes a product from concept to full-scale production, including design, prototyping, engineering validation, testing, and production ramp-up. At GS Proto, we provide critical support in prototyping, testing, and production.
Key Stages:
- Concept & Design: Research and feasibility analysis.
- Prototyping & Validation: Testing for functionality and manufacturability.
- Production Readiness: Optimizing processes for mass production.
What Can GS Proto Do?
- Free DFM and feasibility analysis with a quote after you upload your design.
- Rapid prototyping and testing to validate your design.
- Small- and large-scale production to bring your product to market quickly.
What Our Customers Say
At GS Proto, we provide comprehensive NPI solutions that seamlessly transition your product from concept to mass production, ensuring quality, speed, and efficiency at every step.
"GS Proto’s NPI services were seamless from start to finish. Their team was highly responsive, and they worked closely with us to ensure that every detail was considered. The prototypes and production runs were top quality."
"We needed quick turnaround times for our new product, and GS Proto delivered. Their prototyping process was fast, accurate, and cost-effective, helping us move to production without delay."
"GS Proto is a trusted partner for our NPI projects. Their attention to detail, ISO certifications, and advanced testing capabilities ensured that our product met the highest standards from start to finish."
"From DFM analysis to mass production, GS Proto’s engineering support made a huge difference in refining our design. They helped us avoid potential issues before they became problems, saving us time and money."
"A Smooth and Reliable Process"
"GS Proto’s NPI services were seamless from start to finish. Their team was highly responsive, and they worked closely with us to ensure that every detail was considered. The prototypes and production runs were top quality."
"Fast and Precise Prototyping"
"We needed quick turnaround times for our new product, and GS Proto delivered. Their prototyping process was fast, accurate, and cost-effective, helping us move to production without delay."
"High-Quality Results Every Time"
"GS Proto is a trusted partner for our NPI projects. Their attention to detail, ISO certifications, and advanced testing capabilities ensured that our product met the highest standards from start to finish."
"Excellent Engineering Support"
"From DFM analysis to mass production, GS Proto’s engineering support made a huge difference in refining our design. They helped us avoid potential issues before they became problems, saving us time and money."
Ready to bring your product to life? Contact GS Proto today to start your NPI journey, and let us help you move from prototype to mass production with speed and precision.
Speed Up Your Product’s Market Entry
Streamline development with our expert NPI solutions. Upload your design now!
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